專業製造Production
-
滾輪鋼胚採購
Order material
A：材質-SLD .DC-53. QCM-8.D2。
B：備料尺寸與數量確認。
C：單價確認。
A：Material-SLD .DC-53. QCM-8.D2
B：Material size and number of confirmed.
C：Price confirmed.
-
滾輪粗胚加工
Meterials processing
A：車削尺寸確認 外徑,內徑,長度,依照客戶要求訂做。
A：Outside diameter,inside diameter,length confirmed. -
鍵槽加工
Keyway
A：單鍵槽或雙鍵槽。
B：鍵槽尺寸確認。
A：Outside diameter,inside diameter,length confirmed.
B：keyway size confirmed. -
真空熱處理、超冷處理
Heat treatment、Cryogenic treatment
A：依照客戶之使用材質。
B：依照客戶之要求硬度。
依客戶工件情況來選擇需求,此處理能提升材料硬度大約1度。
A：It depends customer’s rolling die material.
B：It depends customer’s rolling die demand HRC.It depends customer’s workpiece HRC to select the process ,after process the die will harder than before, about HRC 1 degree. -
內徑與厚度研磨
Inside diameter and thickness of the grinding
A：依客戶要求之研磨尺寸製作。
A：it depends customer’s die size. -
內徑與厚度研磨
Inside diameter and thickness of the grinding
A：滾輪之使用外徑,內徑,長度與鍵槽再確認。
B：牙型,牙深與節距確認。
C：退開,不退開滾通滾輪或固定式滾輪再確認。
D：螺絲磨床,齒輪磨床選用之搭配齒輪是否正確.機械角調整與牙線變化棘齒選擇是否妥當。
A：rolling die’s Outside diameter,inside diameter,length and keyway last recognition.
B：Tooth type,teeth deep and pitch recognition.
C：Retreat-feed, thru-feed, in-feed rolling die’s recognition.
D：Machanical gear ratio selection. -
內徑與厚度研磨
Inside diameter and thickness of the grinding
依客戶工件情況來選擇,氮化處理分為有白層氮化與無白層氮化兩種,氮化完成可大約可提升材料硬度5~6度。
Nitridation nitride sub-layer of white, non-white layer of nitride, the hardness can be raised 5 to 6 degrees.
